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Scratchbuilders!: Armor/AFV
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molding question
Abrams101
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Posted: Wednesday, July 31, 2002 - 08:39 AM UTC
Alright, I tried using mold builder liquid latex rubber and i poured it over the original and the top layer dried but under that will not it seems that when the top layer dried it created an air tight seal for the rest of it am i not doing somthig right I've looked around the forums and all types of websites but i cant find out how to dry it all evenly. ive tried a hairdryer and putting it under a lightbulb (100 watts) and nothing works HELP ME!!! #:-)
sgtreef
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Posted: Wednesday, July 31, 2002 - 10:42 AM UTC
Okay I use this stuff for making molds of fossils like Dino footprints. You must brush it on in thin coats,or it will not dry correct. When the outside sets up seals the inside and it won't dry. I would try again. But this is not the stuff for mold making. And it is Latex based. as the mold making rubber used is usually Silicon based. But if I remember if you put it in oven low heat,REAL LOW it will set but still will be MUSHY for a long time.
Abrams101
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Posted: Wednesday, July 31, 2002 - 04:06 PM UTC
So what exactly am i looking for, to mold prety basic stuff i guess figures ammo whatever
what is the best stuff out there and what exactly is it?
ukgeoff
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Posted: Wednesday, July 31, 2002 - 04:49 PM UTC
What you really need for making moulds is RTV silicone rubber. You can find some easy to use RTV at Micro-Mark.

http://www.dxmarket.com/micromark/products/82083.html

Latex rubber can be used to make moulds for simple things that have no deep undercuts. You need to build up the mould in thin layers, letting each one dry. Once you have a thick enough rubber layer, you need to fill the mould box with plaster/resin.... on the reverse side.....to support the mould when you start to make castings.

The RTV method is much, much quicker.....although it does tend to cost more.
sgtreef
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Posted: Wednesday, July 31, 2002 - 07:34 PM UTC

Quoted Text

So what exactly am i looking for, to mold prety basic stuff i guess figures ammo whatever
what is the best stuff out there and what exactly is it?



Look in phone book for a good hobby shop,they should sell the one made by Alumilite like $30.00 for 14 ozs of the stuff. Easy to use . Also you might try to find a Plastic dealer close by and get some Dow corning stuff $26.00 including harder for a pound of the stuff. But remember shelf life on this stuff is about 6 months after opening and about one year total from date of manufacturing. Hope this helped you

But if you need a couple of quick parts good ole Dow in the tube Silicion will work the same way for a couple of parts have used it in a pinch Look here

http://www.alumilite.com/

or here
http://www.dowcorning.com/FAQ/faq_search.asp?DCWS=Moldmaking&DCWSS=&ind=013&2ndlevel=
pictures are sometimes worth a thousand words
KFMagee
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Posted: Thursday, August 01, 2002 - 03:38 AM UTC
As many may know, I build profesionally - and therefor cast a LOT of RTV Silicon. I've tried them all, and while alumilite is good, by far the best thing on the market in terms of De-airing (getting rid of bubbles), tear strenght, and length of finished mold comes from Bare Metal Foils.

Unlike Alumilite, which uses a 10:1 ratio of Base to Hardening Catalyst, the BM/RTV is a 1:1 ratio (pink and blue). It sets up in about 3-4 hours, and is very easy to mix. i order the stuff in 16 lb increments (yeah - i use that much!), and it comes out to about $25 for the equivilent amount of alumilate.... about a 20% savings.

Also, unlike alumilite (which IS a fine product) you don't have to be nearly as precise in your ration measurements. Too much hardner with Alumilite and your mold will be overly stiff and hard to work with... use too little, and it will not retain strong mold strenght the longer you use it. With the BM stuff, i find I can just be "close" to 1-1 (visually measured) and get wonderful results.

The final clincher is ordering... i once bought a new Alumilite kit, and spilled my catalyst.... and they wouldn't sell me another tube! I had to go buy a whole additional new kit ($30!) just to get the catalyst. Which meant i still had a tub of base leftover! Over the course of time, I was able to ration out the base, using a 12:1 ratio instead of 10:1, but it was a real pain.

sgtreef
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Posted: Thursday, August 01, 2002 - 07:34 PM UTC

Quoted Text

As many may know, I build profesionally - and therefor cast a LOT of RTV Silicon. I've tried them all, and while alumilite is good, by far the best thing on the market in terms of De-airing (getting rid of bubbles), tear strenght, and length of finished mold comes from Bare Metal Foils.

Unlike Alumilite, which uses a 10:1 ratio of Base to Hardening Catalyst, the BM/RTV is a 1:1 ratio (pink and blue). It sets up in about 3-4 hours, and is very easy to mix. i order the stuff in 16 lb increments (yeah - i use that much!), and it comes out to about $25 for the equivilent amount of alumilate.... about a 20% savings.

Also, unlike alumilite (which IS a fine product) you don't have to be nearly as precise in your ration measurements. Too much hardner with Alumilite and your mold will be overly stiff and hard to work with... use too little, and it will not retain strong mold strenght the longer you use it. With the BM stuff, i find I can just be "close" to 1-1 (visually measured) and get wonderful results.

The final clincher is ordering... i once bought a new Alumilite kit, and spilled my catalyst.... and they wouldn't sell me another tube! I had to go buy a whole additional new kit ($30!) just to get the catalyst. Which meant i still had a tub of base leftover! Over the course of time, I was able to ration out the base, using a 12:1 ratio instead of 10:1, but it was a real pain.



I agree with you on the Rubber I use mostly Dow which have various different kinds of Silicon rubber. On the Resin itself is their anything really good that is easy to get ? Alumilite resin is local so don't have to wait 3 to 4 days to get it
GeneralFailure
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Posted: Friday, August 02, 2002 - 06:23 AM UTC
Thanks for all that info, guys.

Sully, you cannot use latex (rubber) in the same way as you would use a two-component silicone. What you could try to save your project, is to poor off all latex that is still liquid. When only a thin coat is left on your original, let it sit till it is completely dry. Then apply a next coating, let dry, apply a coating, let dry, etc... This is a possible alternative to using RTV, but you will never have the same qualtiy results as with RTV, it is more difficult and time consuming to use... and it smells !
But I hope you can save the project....

Jan
matt
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Posted: Saturday, August 03, 2002 - 07:05 PM UTC
http://www.bare-metal.com/

Here's a link.

Matt
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