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Replicating washers for dummies
scoccia
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Posted: Sunday, October 05, 2003 - 08:31 AM UTC
Ingredients:



a- a round "Punch & Die" set (from now on P&D Set)
b- plasticard sheet of the appropriate tickness
c- scrap plastic/metal tubing
d- a small hammer
e- a piece of scrap cardboard, mousepad or a coaster (you can easily steal it to your mother/wife/etc.)
f- sandpaper or emery boards (also in this case you can easily steal them fom your mother/wife/etc. stock)

How to:
1- Put the "P&D Set" on the scrap cardboard/mousepad/coaster
2- Locate on the "P&D Set" set the "hole" with the right external size of your washer
3- Dig in your scrap plastic/metal tubing depot and look for a piece of tubing which exactly fits in the "hole" previously identified and that can accomodate internally the bit of the "P&D Set" of the diameter you've chosen for the inner washer hole
4- cut the matching piece of tubing at a rough lenght of 2.5cm (1 inch) and sand/file it until it accomodates smoolthly in the above mentioned "hole" and can accept the other "P&D Set" set bit
5- insert the plastic sheet in the "P&D Set"
6- insert the tubing in the right "P&D Set" and the right bit inside the tubing and hit its head with the hammer to make the inner washer hole (try not to do it too hard to avoid to destroy the underlying furniture)



7- take off the bit, take off the tubing, and insert the right bit in the "P&D Set" and again hit its head with the hammer to cut out the washer (not too hard...)




8- repeat steps 6 and 7 until you've got the right number of washers



Ciao and happy modeling everybody!
BroAbrams
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Posted: Sunday, October 05, 2003 - 08:53 AM UTC
Your topic heading had me a little confused, Fabio, but I caught the meaning of this article after a minute. Maybe you should write some of this up as a feature so more people can see it. It is a pretty good article.

rob
scoccia
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Posted: Sunday, October 05, 2003 - 09:08 AM UTC
Washes instead of washers... Gosh you're right!!!
Sorry for that all in all I'm always Italian...
Ciao
Holdfast
Staff MemberPresident
IPMS-UK KITMAKER BRANCH
#056
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Posted: Saturday, October 11, 2003 - 04:45 AM UTC
:-) Wow this would enable instrument bezels to be easily made, I will definately be trying this, thanks Fabio
Mal
GeneralFailure
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Posted: Saturday, October 11, 2003 - 09:35 AM UTC

Quoted Text

Washes instead of washers... Gosh you're right!!!



A touch of the magic wand ... :::::::::::::::::: woosh !::::::::::::::::::::::

Problem solved.


I like the way you illustrate these articles. Correction : I LOVE the way you illustrate them. Makes it easy to understand. What brand of P&D set is that you''re using ?

Jan

gunnerk19
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Posted: Saturday, October 11, 2003 - 11:02 AM UTC
What? You mean I scratched a 1/35 Maytag for nothing??? #:-)

J/K...

Thanks for the info!

(++) (++) (++) (++) (++) x 10
chip250
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Posted: Saturday, October 11, 2003 - 08:08 PM UTC
Nice article Fabio! Thanks for it!

Hey are you related to this guy:


I mean you have the same names, so I made the assumption. #:-)

~Chip :-)
scoccia
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Posted: Saturday, October 11, 2003 - 11:18 PM UTC
Thanks for using your magic wand for that Jan!!!


Quoted Text

I like the way you illustrate these articles. Correction : I LOVE the way you illustrate them. Makes it easy to understand. What brand of P&D set is that you''re using ?



The brand is... scratcbuilt of corse!!!


Quoted Text

Hey are you related to this guy:





Yes!!! It's me!!!

And this is me again in casual clothes...



Ciao
shonen_red
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Posted: Saturday, October 11, 2003 - 11:57 PM UTC
Nice helpful tip! Thanks!
chip250
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Posted: Sunday, October 12, 2003 - 06:54 AM UTC
You know Fabio, I can kind of see the resemblence, it must be you. And you wear the long hair (wig) out in public so they don't know who you are in real life! Good man! Smart!

#:-)

~Chip #:-)
matt
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Posted: Monday, October 13, 2003 - 12:36 AM UTC

Quoted Text

The brand is... scratcbuilt of corse!!!

What did you use to make it out of ???
GeneralFailure
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Posted: Monday, October 13, 2003 - 12:55 AM UTC

I tried your technique and - no surprise - it works !
Then again, I like simple things in life. I take a polystyrene rod and slice it (salami-like) in thin slices with the correct thickness. Takes about one minute to make you a lifetime supply of washers. Need nuts ? take an extra sharp knife and cut away the rim of the nut till you end up with a nice hex shape. Perfect nuts.
scoccia
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Posted: Monday, October 13, 2003 - 01:50 AM UTC

Quoted Text

What did you use to make it out of ???


Matt, I went to a friend who works with metal, the thing is made out of steel (1cm thick) plexyglass (1cm) thick, steel rod (turned with a lathe to match the required diameters).
If you've got someone in your area working steel and so on and you ask him to do it in his spare time you can have it done for a few bucks...
Ciao
BroAbrams
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Posted: Monday, October 13, 2003 - 02:04 AM UTC
Fabio, this is great, I love to see self engineered stuff like this. It's nice to see the face of my fellow editor as well. You are one sexy man, I will tell you that. :-)

Rob
matt
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Posted: Monday, October 13, 2003 - 02:30 AM UTC
I've got a buddy making me MY version of an ETCHMATE...... Slightly improved. Maybe I can convince him to let me use the milling machine....... #:-) #:-) #:-) #:-) #:-) #:-)
keenan
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Posted: Monday, October 13, 2003 - 02:34 AM UTC
Wow, home made punch and die set eh? I know what I am doing next Saturday. Will make a good fit on the bench next to the shop built Keen 'O Fold...

Shaun



#:-)
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