• Drilling holes. I find it best to use an undersized drill, for instance 15 thou for 20 thou wire, (sorry Metric users I am old fashioned when it comes to measurements) and then ream the hole out to size by using an off-cut of the wire that the detail is made of. Snipping the wire with a sidecutter leaves a nice cutting edge that is slightly larger than the wire. At this stage I only drill one hole where the detail is going.
• Bending wire. Copper is easier to use, and is cheaper than brass if you strip old electrical cable! I simply bend it in a small pair of long nose pliers using the teeth of the pliers as the gauge for the width of the 'U'. For instance the Cents engine bay handles were the fifth tooth of my pliers. I grab the wire in the fifth tooth, bend it down each side of the jaw, press against a firm surface, and there is the basic U. Then snip the legs off so one is longer than the other.
• Locating the second hole. Push the longest leg of the handle into the hole until the short leg touches the model. A wiggle will then scribe a mark where the next hole needs to be drilled.
• Installing. Because one leg is longer than the other it is easy to locate the long leg, then put a drop of superglue on each leg and push into position.
Regards Dave

















